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全自动影像测量仪

简要描述:

全自动三维影像测量仪专为平面和三维尺寸测量而设计,其大行程达400×300mm,适用于PCB、LCD、钣金、航空航天等行业的大行程测量。它采用移动桥式结构,汇集了行业内先进的设计理念,以完善的设计和严格的生产流程控制,确保机台的精度和稳定性。

型号:CNC3020

浏览量:91

产品更新时间:2023-10-20

.技术规格  Technical Specifications

全自动三维影像测量仪专为平面和三维尺寸测量而设计,其大行程达400×300mm,适用于PCBLCD、钣金、航空航天等行业的大行程测量。它采用移动桥式结构,汇集了行业内先进的设计理念,以完善的设计和最严格的生产流程控制,确保机台的精度和稳定性。

CNC is a series of Gantry CNC video measuring machines, which are specially designed for large size measurement. The largest measurement range can reach 400× 500mm, and can be applied in the industries of PCB, LCD, sheet metal, civil aviation and space industries, etc. VMG integrates the industry’s most advanced design concepts. The accuracy and stability of the machine can be ensured well on account of the most perfect design and strict controls during production. 
 

  • 基本参数  Basic Parameter

影像测量仪

 Video Measuring Machine

型号

Model

行程(mm

Range

外部尺寸(mmExternal Size

重量(kg

Weight

承重(kg

Capacity

CNC3020

300×400×180

600×980×900

220

25

测量精度

Accuracy

XY*

Z**

2.5+L/200µm

3.0+L/200µm

*L表示测量长度,以毫米为单位

*L, the measured length in mm.

**Z轴的机械精度,聚焦的精度与工件表面有很大关系

**Mechanical accuracy of Z. Accuracy of focus is surface dependent.

速度

Speed

XY

Z

280mm/s

100mm/s

工作环境

Operating Environment

温度Temperature20℃±2

温度变化Temperature Variation<2/hr

湿度Humidity3080%

振动Vibration0.002g,<15Hz  

  • 配置清单  Configuration List

序号 No.

名称 

Name

分项名称

Description

规格及主要技术参数 

Technical Specifications

1

机械本体

Mechanics

主机 Machine

影像测量系统, CNC控制

4-axis CNC video measuring machine

2

机械结构

Structure

三轴花岗岩主体结构,物理性能稳定

3-axis granite machines, high stability

3

光栅尺 Scale

SOPIN 开放式光栅尺,分辨率0.5µm

SOPINPatch  scales,resolution0.5µm

4

导轨Guide

进口平行精密滚珠交叉导轨

 Parallel precision ball cross guide

5

X/Y/Z轴驱动 

X/Y/Z-axis Motor

 

直流精密伺服电机驱动

DC precision servo motor drive

6

光学系统

Optical System

摄像机 

Camera

日本索尼芯片600彩色高清工业数字摄像机Giga color industrial digital video camera

7

镜头 

Lens 

6.51电动变倍镜头

6.5:1 Auto-zoom lens

8

放大倍率

Magnification

光学放大倍率:0.74.5X

     Optical Magnification: 0.74.5X

影像放大倍率:40380X 

  Image magnification :40~380X

9

表面光 

Surface

五环8LED冷光源,256级亮度可调

Five rings 8 octants, LED lighting,

256 luminance adjustable

10

轮廓光 

Profile

LED冷光源,256级亮度可调

LED lighting,256 luminance adjustable

11    软件系统
Software System    ZONSON2D 测量软件
ZONSON2D Software    CNC版
12    电控系统
Control System    UWC4000I电控系统
UWC4000I Control System     CNC版
13        操作手柄
Handle    影像测量仪专用手柄
Special handle for tztek
14    附件
Accessories    操作电脑 
Computer    高配工业电脑  
Equipment Industrial Computer
15        出厂合格证
Qualified Certificate    校验合格
Qualified 
16        软件优盘
Software U    软件备份优盘
Software U
17        保修说明书
Warranty Manual    
            
            

软件系统:ZONSON2D  智能测量软件 支持多语言

  • .仪器特点 Features
  • 移动桥式结构,大行程全自动测量,四轴CNC控制。

Moving bridge structure, Automatic large volume measurement, four-axis CNC control.

  • 精密花岗岩机台,精度高、稳定性好。

Precision granite machines, high accuracy and stability.

  • 全鼠标、手柄式的自动化控制,简单易用

Easily operated with mouse and joystick.

  • SIPON开放式光栅尺,精度高、稳定性好。

SIPOIN linear scales with high accuracy and stability.

  • 可变倍光学镜头,可实现自动变倍测量。

World’s leading optical lens for programmable zoom measurement.

  • 可程控58区环形表面光源,LED轮廓光源。

Programmable surface light (5 rings 8 octants, 48 sectors), LED profile light.

  • 自动对焦测高,可加装接触式测头。

Automatic focus for height measurement. Touch probe can be added on demand.

  • ZONSON2D全自动影像测量软件。

Powerful ZONSON2D CNC metrology software.

  • 提供多种规格标准配置,并可根据要求进行个性化定制。

Provide various standard configurations, customized versions are also available on demanded.

  • .软件系统  Software System

基本测量功能 Basic Measuring Function

可测几何量:点、线、圆(和平均)、弧、样条曲线、椭圆、矩形、四边形、槽、R角、环、间距、距离、点群等。

It can test the geometric element, including point, line, circle, arc, spline, ellipse, rectangle, slot, ring circle ,gap, distance, point list, etc.

构建:中心点、极值点、端点、交点、两点连线、平行线、垂线、切线、平分线、中心线、合并、轮廓分割、半径画圆、三线内切圆、两线半径内切圆等。

It can construct centered, endpoint, insect, connect, parallel, perpendicular, tangent, bisect, combine, etc.

影像量测工具:绘图点、近边缘点、聚焦点、圆形框取点、最佳边缘点、最近点、整体提取、多段提取、纹理分割、多段纹理分割、电子卡尺、快速整理取圆、开放轮廓线、最大闭合轮廓线、最近闭合轮廓线。

Video measuring tools include drawing point, closed point, focus point, pick point by circle, whole pick, multiple pick, edge trace, largest closed contour, nearest closed contour.

形位公差:直线度、圆度、位置度、平行度、垂直度、倾斜度、同心度等。

It can provide tolerance measurement: include straightness, roundness, position, parallelism, perpendicularity, angularity and concentricity, etc.

坐标系:夹具定位坐标系、点线、两点X、两点Y、三点、两线、图像配准坐标系;平移、旋转、手工调整坐标系。

Coordinate system: Fixture positioning coordinate system, dotted line, Two points determine the X axis, Two points determine the Y axis, three points, two lines, Image registration system. Translation, rotation, manually adjust the coordinate system.
 

编程与自动化操作 Programming and Automation

可生成任务进行全自动批量测量,并支持自动和手工交互操作。

It can create a task for automatic measurement, and support both automatic and manual interactive operation.

镜头可变倍,变倍后无需重新校正。

Optical lens for programmable zoom measurement, without re-correct.

光源实现自动控制,支持自动打光。

Light can be controlled by software and support automatic lighting.

支持表面光五环八区、轮廓光的各区段自动控制。

Surface light and profile light can be controlled.

可快速自动聚焦,聚焦测量高度。

It can focus automatically and quickly to measure height

输出及数据统计 Output and Data Statistics

可输出WordExcelTXT报表和AutoCAD文件。

Word, Excel, TXT and AutoCAD formats of output.

支持实时输出至excel模版,可定制模版。

Real-time output to excel templates , customizable templates.

可以只输出后一次任务运行的数据。

You can only output results of the last run of the task.

运行任务时自动生成.rst格式文件,记录任务运行的详细信息。

Automatically generated .rst when you run the task, details of the task run record.

运行完打印:任务运行完直接打印。

Print after runningPrint directly after finish running.

输出任务数据到文件:输出任务运行结果至文本中,同名任务的数据输出至同文件。

Task data output to the file: Output the result of task data to the text, the task data of the same name output to the same file.

可按目录,根据任务名称自动输出任务结果至csv文本中,便于同种工件结果的统一分析。Can specify a directory, the name of the task automatically output the results to a csv text tasks , facilitate unified analysis of the results of the same kinds of artifacts.
 

SPC统计功能,导入rst文件,可进行有效的品管控制。

SPC statistical function, Import the .rst file, can control the quality of product effectively.

基元属性区域,实时显示当前正在测量的基元数据。

Primitive property area , real-time display primitive data being measured currently.

基元超差区,分类显示正常基元,超差基元,未测量基元等等。

Primitive error area, classified according to normal primitives, out-of-tolerance primitive, not measured primitives, and so on.

其他增强型功能

SPC:对测量数据管制分析。

SPC: Control and analysis the measurement data.

全景扫描:任意选择区域进行影像的扫描拼图。

Panoramic scanning: Choose any area of the scanning and puzzle image.

图纸比对:可载入图纸与测量数据进行比对。

Compare the drawings: Can load the drawings and measurement data.

试验筛:自动取样扫描试验筛,生成任务,运行结果直接分析输出。

Test sieve: Scann and sample test sieve automatically, generate task, analysis and output the results directly.

温度补偿:根据环境温度与标准温度差值,计算膨胀系数,使得结果更精确。

Temperature Compensate: According to the environment temperature and the standard temperature difference value, calculate the coefficient of expansion, makes the result more accurate.

聚焦测高:用聚焦方式测量高度差。

Focus to measure heightMeasure the height with focus mode

自动轮廓提取:给定起始结束点,对轮廓进行提取。

Automatic Contour ExtractionGiven the starting and end points, to specify the contour is extracted.

显示边缘图:显示图像的边缘轮廓,快速查看边缘情况。

Show edge graph: Show edge graph, quick examine the edge.

十字线提取模式:多种显示模式,十字,井字,圆形,网格,方便快速比对。
 

Reticle extraction mode: A variety of display mode, Cross, tic-tac-toe, rounded, grid, convenient and quick.

导航:图片导航,类似于电子地图,可快速定位。

Electronic navigation: Image navigation, Similar to the electronic map, Can rapidly locate.

导入CAD图纸:可导入DXF图纸,与CAD互相导入导出,完成图形处理。

Import the CAD paper: DXF. With the CAD import and export with each other, Complete the graphics.

3D显示:显示图像的三维状态。

3D Display: Display images of 3D state.

可多语言切换:简体、繁体、英语、日语、韩语。

Multiple language: Simplified Chinese, Traditional Chinese, English, Japanese, Korean.

镜头标定:自动镜头校准,省去繁琐的标定步骤。

Camera Calibration: Automatic camera calibration,

各种快捷键操作,常用快捷键,软件更易用。

All kinds of shortcuts, Commonly used shortcut keys, Software easier to use.

系统设置中各种细节设置选项。

There are all sorts of detail Settings in system Setting.
 

.售后服务承诺书Commitment of After Service

1、安装调试和培训Debugging and Training

(1、交货与安装调试Delivery and Debugging

该仪器到达甲方仪器安装地点后,甲方应立即通知我公司。我方将在和甲方协商的日期内到达用户所在地进行安装,甲方仪器使用人员需提供必要的协助。

Once the goods arrives in the fitting place, the Buyers should inform the Seller. We will arrive in the Buyers location to fit it before the agreed date. The Buyers should provide necessary assistance.

安装工作一般在一至二天内完成,包含机台及各零件定位、机台调水平、三轴复原、CCD定位、线路检查及功能电路测试等。

The fitting work should be finished within one day, including positioning the main body and its accessory, leveling the body, recovering three axis, locating the CCD, checking the connections and testing the function circuit.

调试工作一般也在一至两天内完成,包含校验精度等。

The adjusting work is generally finished within one day, including precision correction.

(2、培训Training

培训地点:在甲方所在地。

Training place: The Buyers’ appointed position.

培训人数:在仪器安装验收之后,由乙方安装工程师对用户进行操作培训(受训人员应具有基本的测量常识和电脑知识)。

Quantity of Trainee: After the fitting and acceptance of the goods, the engineer from the Sellers train one or two of the Buyers (the trainee should have basic knowledge of measuring and computer).

培训内容:包含机台操作使用培训和测量软件培训,直到操作者能掌握基本操作为止。

Content of Training: Operate the machine and the measuring software till the trainee can master the basic skills by themselves.

2、保修期内售后服务After Service within Guarantee

(1、自安装、调试、培训完成之日起一年内为产品的保修期。保修期期内,在正常使用条件下,若发生任何因产品本体或组件(含机台、电控系统、镜头、CCD、软件)损坏引发的故障,本公司免费为客户做修换服务。

The guarantee period is defined as one year after the finish of fitting, debugging and
 

training. During this period, any malfunction of product or accessory (include body, electric controller, lens, CCD, software) will be repaired or replaced by the Sellers for free only under proper use.

(2、保修期内测量软件免费升级。

During the guarantee, the software will be upgraded for free.

(3、接到客户报修通知,本公司承诺在1个工作日内回复并提出解决方案。如需现场解决,2个工作日内到达现场。

TZTEK promises to provide effective solutions after receiving the customer’s notice of repair. If on site solution is needed, our company will arrive there within 2 days.

(4、在保修期内,由于如下原因导致产品故障,本公司收取配件成本费用。

Within the guarantee, TZTEK will claim charge of cost if the malfunction or damage is caused by follows:

4.1)在本公司维修站外进行修理、搬运引起的故障和损坏。

The product is not repaired and carried in the Sellers’s appointed station.

4.2)人为因素操作不当而造成的故障和损坏。

User’s improper operation.

4.3)自行改装或私自拆机而造成的故障和损坏。

  Private refitting or dismantling.

4.4)由于天灾、地震、火灾或其他不可抗力因素而造成的故障和损坏。

Force majeure like earthquake, fire etc.

4.5)使用非本公司的零配件所引起的故障和损坏。

Accessory used is not appointed byDEXUN 

  • 3年保修期后的售后服务
  • 年后实行终身上门不收取收费服务,每年一次售后回访,若有零配件需要更换,只收取类配件费用

 

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